Cumulus data centers hero

Data Centers | Integrators

Ship the module right the first time.

Catch torque, termination, and test issues in the shop, before the module ever leaves the floor. Walk into every customer handoff with a complete, verified record.

Rework in the field costs 2 to 3 times more than getting it right in the shop.

And that’s just the dollar cost. The real cost is your team driving to the customer’s site, opening up a module you already signed off on, and fixing it while the owner watches. That’s the kind of thing that ends a relationship with a customer you spent years earning.

Most shops still document the work the same way they did 20 years ago. Paper checklists at the station. End-of-shift signatures. A QC person typing it into a spreadsheet the next morning. By the time the module ships, the record is a copy of a copy. If anything fails downstream, you don’t have the data to defend yourself.

Real Impact on Speed and Precision in the Field

4GW+

of data center construction supported by Cumulus

100K+

modules managed

15.6M+

work completions tracked

Where Projects Break Down

2-3x

the cost to fix a torque or termination issue in the field versus in the shop

  • Rework on modules you already shipped

    Re-torquing, re-terminating, or re-testing work that was signed off on your floor. It costs you two to three times more to fix it in the field. And every time it happens, it affects the relationship with that customer.

  • Quality that depends on which shift is running

    Your senior techs know the work. Your new hires don't, not yet. With the labor market the way it is, you're hiring faster than you can train. The quality bar moves with the people on the floor that day.

  • Documentation that doesn't hold up at handoff

    The owner's commissioning team shows up expecting a clean record. They get a binder. Some of the fields are filled in. Some aren't. That slows down energization and makes your team look bad in front of a customer who is already nervous about the schedule.

  • No real-time view of what's happening on the floor

    Supervisors find out at the end of the shift if something went wrong. By then, the module may already be staged to ship. You're catching problems too late to fix them cheaply.

  • Running multiple customer programs on the same floor

    Different owners. Different specs. Different standards. Same crew, same shift. Without a system enforcing the right spec for the right program, the wrong process can creep in, and you don't know until something fails.

Cumulus the problem isnt effort video still

Your team isn't the problem. The way the work gets documented is.

Your technicians know the work. The seniors could do it in their sleep. What’s broken is the gap between the work and the record. Someone tightens a bolt to spec. Someone writes a number on a sheet. Hours later, someone types that number into a system. Three steps, three chances for the record to drift away from what actually happened.

Cumulus takes the torque value straight from the wrench, the moment the work is done. Same with test data from the gauge. The technician doesn’t write anything down. The data goes into the system at the source, before anyone has a chance to lose it, mistype it, or fill it in later.

How It Works

One system across stations. Real-time view of the floor. A complete record on every module that ships.

Cumulus works with the tools your shop already uses, including torque wrenches, Megger testers, and pressure gauges. Technicians follow guided steps on a tablet at the station. The tools capture the data. Supervisors see production in real time.

Cumulus real time quality issue flagging

1. The tool captures the work

The wrench reports the torque. The megger reports the test. Pass or fail, the data is recorded the moment the work is done. No paper. No retyping.

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2. The same workflow, every shift

The right way to do the work is built into the system, so quality doesn't depend on who's running the shift.

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3. The module ships with a complete record

Every torque, every test, every sign-off, tied to the module by serial number. When it gets to the owner's site, the commissioning team gets a clean, verified package. No binders. No missing data.

Benefits

Catch issues before they ship. Train new hires faster. Protect every customer relationship.

Icon reduce bottlenecks

Cut field rework on shipped modules by catching issues in the shop

Icon eliminate rework

Hold the same quality bar across shifts, crews, and customer programs

Ramp new hires on day one with guided steps on the tool

Icon keep projects on schedule

Hand owners a complete, verified record at module delivery

Icon remove time chasing

Defend any connection in question with a tool-linked, timestamped record

Proven on the projects that can’t afford to fail

Cumulus was originally developed inside Shell’s mission-critical infrastructure program, built to solve the documentation and verification gap on projects where a single bad connection could cost lives and hundreds of millions of dollars. Today, that same platform is in use across data center programs at scale.

Frequently Asked Questions

  • Cumulus integrates with project management and documentation systems through a flexible API.

Talk to us about your data center program.

See what real-time portfolio visibility looks like on a project of your scale.

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